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Larry Winger's 601XL Project
Zodiac CH 650
Wings
Work Logs Found:
296
Category Work Time:
1103 Hours
Date
Hours
Work Log Summary
Details
05-31-2014
0.75
3 - Riveted trailing edge of wing top skin
Details
05-28-2014
6.50
Installed flaps
Details
05-27-2014
1.50
3 - Added flap stops
05-23-2014
2.00
Started flap installation
Details
05-23-2014
3.50
Adjusted aileron and dual stick geometry
Details
05-17-2014
9.50
Rigged ailerons and elevator
Details
05-03-2014
6.50
Drilled for rear spar bolts and added spar rivets
Details
04-27-2014
4.50
Mounted right wing
Details
04-26-2014
5.50
Mounted left wing
Details
04-20-2014
180.00
Back in business - Part 2
Details
04-20-2014
0.00
Back in business - Part 1
Details
01-13-2013
8.00
A long weekend of experimenting and learning
Details
12-31-2012
2.10
Left wing tip and landing light lens installed
Details
12-30-2012
3.50
3 - Right. landing light lens and wing tip
Details
12-30-2012
1.75
2 - Balanced ailerons
Details
09-06-2010
6.25
Right wing mods completed!
Details
09-04-2010
7.25
Reassembled right wing
Details
08-26-2010
2.50
Riveted aileron bellcrank support & placed L angle
Details
08-25-2010
2.50
Airleron bellcrank supports fitted and drilled
Details
08-24-2010
2.25
Riveted rear channel mods
Details
08-23-2010
3.00
Rear Channel mods drilled in place
Details
08-22-2010
1.75
Drilled aileron rod hole doubler
Details
08-12-2010
1.00
Enlarged rivets to A6 and replaced fuel tank fill
Details
08-11-2010
2.75
Replaced fuel tank and riveted nose skin
Details
08-02-2010
1.75
Riveted nose skin to bottom of ribs
08-01-2010
6.00
Remade Front Upper Spar Doubler
Details
08-01-2010
6.00
Remade Front Upper Spar Doubler
Details
08-01-2010
4.50
Completed nose rib modifications
Details
07-25-2010
5.00
Nose ribs mounted
Details
07-24-2010
1.50
Remade nose rib angles
Details
07-21-2010
0.75
Started rib 2 mods
Details
07-04-2010
3.25
Mounted root doubler and rib #1
Details
07-03-2010
1.25
Remade root doubler
Details
06-28-2010
1.75
Botched the root doubler
Details
06-27-2010
2.75
Drilled root doubler
Details
06-26-2010
3.25
Bolted on new extrusion
Details
06-24-2010
1.50
Backdrilled extrusion
Details
06-23-2010
2.25
Solid rivets removed and extrusion in place
Details
06-22-2010
2.00
Started solid rivet removal in right wing
Details
06-21-2010
1.75
Right wing top skin removed
Details
06-20-2010
2.25
Started right wing modifications
Details
06-20-2010
1.75
Completed right aileron mods
Details
06-07-2010
1.75
More work on right aileron mod
Details
05-23-2010
3.25
Started right aileron mods
Details
05-22-2010
3.50
Finished and stored left wing
Details
05-21-2010
4.50
Installed left aileron
Details
05-20-2010
1.50
Installed balance arm in left aileron
Details
05-19-2010
2.25
Placed aileron ribs and balance arm
Details
05-18-2010
1.25
Started mod on left aileron
Details
05-06-2010
2.00
Left nav/position/strobe installlation complete
Details
05-04-2010
2.50
Misc. work on left wing
04-19-2010
2.50
Installed left nav/position/strobe
Details
03-25-2010
1.75
Started riveting topside nose skin
Details
03-24-2010
2.25
Riveted nose skin & replaced fuel tank
Details
03-21-2010
2.75
Riveted left wing top skin
Details
03-15-2010
2.25
L angles on top skin
Details
03-13-2010
4.50
Primed and riveted spar/bellcrank mods
Details
03-12-2010
1.75
L angles added to bottom skin
Details
02-28-2010
3.00
Completed aileron bellcarnk supports
Details
02-27-2010
4.25
Completed rear spar modifications
Details
02-24-2010
1.00
Torqued wing mod bolts and repositioned wing
02-22-2010
6.00
Completed and bolted wing mods
Details
02-20-2010
4.00
Final drilling of wing root doubler/extrusion mods
Details
02-19-2010
2.00
Installed angles on rib 2
Details
02-18-2010
2.25
Located and drilled nose rib 1 angles
Details
02-17-2010
1.25
More challenges with nose rib 1
Details
02-16-2010
0.75
Located position for nose rib 1
Details
02-15-2010
1.50
Drilled top of new extrusion angle
Details
02-07-2010
6.00
Installed left wing root doubler
Details
02-04-2010
2.00
Backdrilled left wing extrusion angle
Details
01-23-2010
2.00
Drilled bolt holes where necessary
Details
01-18-2010
4.50
Removed spar rivets
Details
01-17-2010
3.50
Removed top skin left wing
Details
01-16-2010
2.00
Started wing mods on left wing
Details
11-24-2008
8.00
Polished top of left wing
Details
11-22-2008
4.50
Plans on the way / polished left wing bottom
Details
01-20-2008
3.75
Polished bottom of horizontal stab/elevator
Details
01-19-2008
3.75
Polished rudder
Details
01-17-2008
2.75
Right flap polished
Details
01-16-2008
2.00
Finished polishing left flap bottom
Details
01-15-2008
2.25
Left flap topside polished
Details
01-14-2008
2.00
Leaning more about polishing
Details
01-12-2008
3.50
Started polishing
Details
01-02-2008
0.75
Tested Nuvite polishing
Details
01-01-2008
1.75
Left wing top skin riveted
Details
01-01-2008
3.75
Completed left wing riveting
Details
12-31-2007
8.25
Started riveting left wing
Details
12-22-2007
4.00
Riveted top skin
12-22-2007
4.00
Deburred, primed and reassembled right wing
Details
12-22-2007
3.75
Completed right wing
Details
12-20-2007
5.50
Finished wiring right wing & started deburring
Details
12-19-2007
0.00
Wings passed EAA tech inspection
Details
12-19-2007
1.25
Routed AOA differential pressure tubes
Details
12-19-2007
0.75
Routed aileron trim cable
Details
12-18-2007
2.00
Installed tank senders/fitting and tested tanks
Details
12-18-2007
1.25
Attached pitot LED wires and ground
Details
12-17-2007
4.25
Installed pitot nutplates and controller
Details
12-16-2007
4.25
Mounted conduit and ran wires
Details
12-15-2007
1.00
Installed left wing aileron bellcrank
Details
12-15-2007
3.50
Cut wire and made/mounted conduit brackets
Details
12-14-2007
2.25
Installed right wing aileron bellcrank and rod
Details
12-13-2007
3.25
Installed AOA ports
Details
12-11-2007
1.50
Closed aileron trim tabs and prepped for AOA
Details
12-10-2007
0.25
Re-closed elevator trim tab system
Details
12-09-2007
4.00
Rewired aileron and elevator trim tabs
Details
12-08-2007
10.50
Finished aileron trim tab
Details
12-07-2007
3.75
Cut out for aileron trim tab and made horn angle
Details
12-04-2007
2.50
Made trim tab trailing edge skin and channel
Details
12-03-2007
2.25
Re-made left wing aileron access cover
Details
12-01-2007
3.75
Placed and pre-drilled flaps and ailerons
Details
11-25-2007
3.75
Right fuel tank in place
Details
11-25-2007
2.50
Added extra nose rib to right wing
Details
11-24-2007
4.50
Completed 1st access cover and opened right wing
Details
11-23-2007
1.00
Installed & tested right tank fuel sender
Details
11-23-2007
2.00
Installed & tested left tank fuel sender
Details
11-22-2007
6.50
Fit left wing fuel tank and prepped senders
Details
11-14-2007
1.25
Completed heated pitot access cover/mount install
Details
11-11-2007
5.25
Added nose rib and started fitting fuel tank
Details
11-04-2007
6.00
Installed right wing landing light & made pitot mo
Details
11-03-2007
4.75
Installed left wing fiberglass tip
Details
11-02-2007
0.00
Process for making landing light lens
Details
11-02-2007
4.50
Installed landing light in left wing
Details
10-30-2007
4.25
Made light support channel and cut hole
Details
10-29-2007
4.25
Made landing light lenses and riblets
Details
10-27-2007
1.50
Installed right wing fiberglass tip
Details
10-27-2007
0.00
Fuel tank update
Details
10-27-2007
5.00
Completed left leading edge placement & drilling
Details
10-26-2007
1.50
Determined top leading edge overlap and rivet line
Details
10-25-2007
0.50
Match drilled left wing top to front spar
Details
10-24-2007
5.00
Cut pitot access cover/hole & riveted left wing bo
Details
10-23-2007
2.50
Cut access holes in left wing bottom
10-21-2007
7.75
Drilled left wing leading edge
Details
10-20-2007
7.00
Made another leading edge skin, trimmed and primed
Details
10-17-2007
0.00
Fuel tanks arrive
Details
10-11-2007
4.25
Trimmed right wing tip
Details
10-10-2007
6.75
Placed and drilled leading edge skin top side
Details
10-09-2007
10.00
Riveted right wing bottom
Details
10-08-2007
7.75
Nearly ready to rivet right bottom skin
Details
10-07-2007
6.00
Attached nose ribs and trimmed nose skin bottom
Details
10-06-2007
9.00
Corrected alignment of left wing
Details
09-29-2007
5.25
Right wing bottom skin placed
Details
09-29-2007
4.75
Cut and placed right wing top skin
Details
09-24-2007
0.00
Proposed solution to wing skin mess-up
Details
09-23-2007
4.00
Drilled right wing top skin & discovered error
Details
09-22-2007
1.75
Cut remaining wing skins
Details
09-22-2007
3.00
Bent leading edge skins
Details
09-21-2007
2.50
Drilled left wing bottom skin
Details
09-20-2007
4.00
Cut and pre-drilled left wing bottom skin
Details
09-19-2007
1.50
Prepared left wing bottom for skin
Details
09-15-2007
11.00
Top skin attached
Details
09-14-2007
2.25
Right wing skeleton cleaned, primed and riveted
Details
09-14-2007
3.00
Right wing nose ribs attached
Details
09-14-2007
2.25
Attached rear channel and trimmed / cut hole
Details
09-13-2007
3.25
Right wing rear ribs attached
Details
09-11-2007
4.00
Left wing skeleton riveted
Details
09-10-2007
1.25
Drilled aileron hole and cut rear channel tip
Details
09-09-2007
2.75
Attached rear channel to rear ribs
Details
09-05-2007
0.00
Test fit rear channel to ribs
Details
09-05-2007
2.75
Attached nose ribs and drilled to size
Details
09-03-2007
1.50
Started placing nose ribs
Details
09-03-2007
6.00
Left wing rear ribs attached to main spar
Details
09-02-2007
7.00
Added L angles to rear ribs 1 to 4
Details
09-01-2007
1.50
Nose rib grommets drilled
09-01-2007
5.00
Installed Aileron Bellcrank Supports & Support Cha
Details
08-31-2007
0.00
Test assembly of entire wing spar structure
Details
08-29-2007
2.75
Left wing dihedral set
Details
08-29-2007
0.00
Dihedral setting technique
Details
08-28-2007
5.00
Set dihedral on right wing spar
Details
08-26-2007
4.50
Test run on setting dihedral & drilling for bolts
Details
08-26-2007
3.50
Attached spar tips
Details
08-25-2007
2.00
Redo of rear channel splice
Details
08-25-2007
2.00
Rear channels complete
Details
08-24-2007
3.00
Rear Channels drilled
Details
08-24-2007
1.00
Completed wing rib support L angles
Details
08-23-2007
3.00
Completed bellcrank supports and aileron stops
Details
08-22-2007
4.00
Formed 2nd rear channel and misc.
Details
08-21-2007
1.50
More work on rear channel
Details
08-19-2007
6.00
More miscellaneous wing parts
Details
08-18-2007
8.00
Miscellaneous wing parts
Details
08-17-2007
0.00
Wing structure recap
Details
08-17-2007
2.50
Nose ribs complete
Details
08-16-2007
2.50
Finished left nose ribs
Details
08-15-2007
4.50
New nose rib form with metal faces
Details
08-14-2007
3.25
Trimmed and prepped all nose rib blanks
Details
08-13-2007
3.00
Marked nose ribs and experimented a bit
Details
08-12-2007
1.25
Test nose rib
Details
08-11-2007
7.50
Wing ribs complete
Details
08-11-2007
0.00
Lightening hole information
Details
08-10-2007
3.75
Completed forming wing ribs
Details
08-09-2007
0.00
Tested flanged lightening holes in wing ribs
Details
08-09-2007
3.00
Completed right #6 rib and both #5 ribs
Details
08-05-2007
1.50
Miscellaneous trimming and formed rib 6
Details
08-04-2007
2.50
Trimmed rib blanks
Details
08-04-2007
3.75
#7 to 9 wing ribs completed
Details
08-03-2007
2.00
Marked and drilled wing rib blanks
Details
07-30-2007
3.00
Rough cut nose and wing rib blanks
Details
07-30-2007
2.00
Formed first wing rib
Details
07-29-2007
1.50
Made nose rib form block
Details
07-29-2007
5.50
Completed wing rib form blocks
Details
07-28-2007
6.00
Work on wing rib forms
Details
07-26-2007
2.75
Match sanded wing rib edges
Details
07-25-2007
3.50
Rough cut wing rib form block & applied templates
Details
07-21-2007
4.00
Completed aileron bellcranks
Details
07-16-2007
1.75
Practiced riveting bellcrank
Details
06-16-2007
3.25
Fabricated aileron bellcrank parts
Details
06-15-2007
2.00
Center spar completed
Details
06-14-2007
3.50
Center spar riveted
Details
06-13-2007
2.00
Center spar parts cleaned and primed
06-12-2007
3.50
Center spar fabrication complete
Details
06-11-2007
2.75
Drilled all center spar uprights
Details
06-09-2007
1.00
Cut and marked uprights
Details
06-09-2007
1.50
Completed drilling webs to size
06-05-2007
1.00
Completed match drilling of bottom center spars
Details
06-04-2007
2.00
Top center spar caps match drilled & reamed
Details
06-03-2007
3.50
Center spar marked and drilled
Details
05-28-2007
1.50
Finished right wing spar
Details
05-27-2007
4.50
Solid riveting on right spar
Details
05-27-2007
2.00
Pre-assembled and bolted/clecoed spar
Details
05-26-2007
3.50
Right wing spar drilling complete
Details
05-26-2007
1.00
Right spar primed
05-26-2007
3.50
Right spar polished and cleaned
05-25-2007
1.75
Pre-drilled spar cap angles
05-25-2007
2.50
More spar drilling
Details
05-25-2007
3.50
Drilled misc spar parts to size
Details
05-22-2007
0.75
Completed pre-drilling of caps and doublers
Details
05-21-2007
2.25
Pre-drilled spar caps and one angle
Details
05-20-2007
3.00
Trimmed and sanded spar parts
Details
05-19-2007
3.50
Work on misc. right spar parts
Details
05-19-2007
0.75
Spot drilled upper and lower spar caps
Details
05-18-2007
1.50
Right spar lightening hole and caps/doublers
Details
05-17-2007
4.00
Marked and drilled right wing spar web
Details
05-06-2007
2.00
Left wing spar complete
Details
05-05-2007
6.00
Left wing spar riveting
Details
04-15-2007
3.50
Cut Center Spar Webs and OB spar cap angles
Details
04-15-2007
2.50
Bent Center Spar Webs
Details
04-14-2007
2.75
Cut web blank for right OB spar
Details
04-13-2007
2.50
Started riveting left OB spar
Details
04-12-2007
4.00
Learned standard riveting technique
Details
04-07-2007
5.00
Riveting problems - spar ruined
Details
04-06-2007
11.00
OB spar parts polished, cleaned and primed
Details
03-27-2007
3.00
Completed drilling outboard spars
Details
03-22-2007
1.00
Completed drilling left top spar cap angle
Details
03-21-2007
2.00
Center Spar Complete
Details
03-20-2007
4.50
Replaced center spar upright rivets
Details
03-19-2007
3.00
Completed 1st step drilling and all right top hole
Details
03-18-2007
2.75
Step one drilling on 6-14 rivets complete
Details
03-18-2007
5.50
Spar cap angles placed and pre-drilled
Details
03-18-2007
0.50
Final drilling procedure chosen
Details
03-17-2007
5.25
Placed and drilled nose rib angles and hat stiffen
Details
03-17-2007
2.00
Center spar riveted
Details
03-16-2007
2.00
Riveted caps to rear web
Details
03-15-2007
1.50
Practiced solid riveting
Details
03-15-2007
2.50
Cleaned and primed center spar parts
Details
03-13-2007
2.25
Practiced solid riveting
Details
03-13-2007
0.75
Drilled rear web and bottom spar cap out to larger
Details
03-12-2007
6.50
Center spar ready to prime and rivet
Details
03-11-2007
2.00
Center Spar drilled and aligned
Details
03-10-2007
5.50
Work on Center Spar bolt and rivet drilling/alignm
Details
03-10-2007
3.50
Completed bending center spar webs (front & rear)
Details
03-09-2007
3.00
Completed hat stiffeners and spar tips
Details
03-07-2007
2.25
Cut and lightened spar tips
Details
03-06-2007
1.00
Made lightening holes in web spars
Details
03-03-2007
8.00
Completed Top & Bottom Spar Cap Angles
Details
03-03-2007
0.00
Completed spar cap angles - Part 2
Details
03-02-2007
1.50
Completed all blanks for spars
Details
03-02-2007
1.25
Bent nose rib angles
Details
03-01-2007
3.50
Cut blanks for nose rib & spar cap angles plus cen
Details
02-27-2007
2.50
Completed pre-drilling wing spars
Details
02-26-2007
1.75
Finished pre-drilling right wing caps and doublers
Details
02-25-2007
1.25
Spot drilled caps and doublers
Details
02-25-2007
3.25
Completed pre-drillling right bottom cap and doubl
Details
02-24-2007
3.50
Flanged and marked left outboard spar web
Details
02-24-2007
2.50
Cut spar caps and doubler (also center spar caps)
Details
02-24-2007
3.00
Completed matched pre-drilling of OB spar webs
Details
02-17-2007
4.00
Cut wing spar webs
Details
02-04-2007
3.50
Ailerons finished - all control surfaces complete!
Details
02-03-2007
2.50
Final drilling on right aileron
Details
02-03-2007
6.50
Ailerons ready to prime and rivet
Details
02-02-2007
6.00
Laid out, cut and pre-drilled ailerons
Details
01-30-2007
2.25
Flaps completed
Details
01-29-2007
1.25
Deburred and cleaned right flap parts
Details
01-28-2007
4.25
Left flap complete
Details
01-27-2007
5.00
Located and drilled flap hinges
Details
01-20-2007
6.50
Flaps ready for hinges
Details
01-18-2007
2.00
Flap rib lines and rivet pitch laid out
01-16-2007
2.10
Made both aileron skins
Details
01-16-2007
1.50
Made 2nd flap skin
Details
01-15-2007
2.50
Completed first flap skin
Details
01-15-2007
1.50
Calculated bend lines for flap skins
Details
01-13-2007
2.00
Completed flap ribs
Details
01-13-2007
2.00
Completed aileron tips
Details
01-13-2007
2.00
Completed aileron ribs
Details
01-12-2007
3.50
More work on flap ribs
Details
01-07-2007
1.50
Completed Flap and Aileron Rib Forms
Details
01-02-2007
1.25
Began flap and aileron ribs
Details
08-06-2006
1.00
1st successful bend
Details
SITE NAVIGATION
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Zodiac CH 650 Home
Category
# Logs
# Hours
All
1084
3152
Avionics
77
284
Empennage
93
231
Engine
87
293
Fuselage
306
915
Miscellaneous
132
294
None
2
Planning
22
21
Shop Supplies
1
2
Tools
22
4
Total Hours
32
Wings
296
1103
Work Area
14
5
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