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Larry Winger's 601XL Project
Zodiac CH 650
Fuselage
Work Logs Found:
306
Category Work Time:
915 Hours
Date
Hours
Work Log Summary
Details
05-31-2014
0.50
2 - Resealed rubber seals on canopy
Details
05-31-2014
2.75
1 - Elevator rigging complete
Details
05-30-2014
3.00
Worked on elevator rigging
Details
05-27-2014
1.25
1 - Added bottom stop for elevator
Details
05-26-2014
4.50
1 - Completed installation of Aileron Control Stop
Details
05-23-2014
5.00
Rigged and adjusted rudder
Details
04-30-2013
1.25
Spar measurements
Details
03-08-2013
1.50
2 - Testing center spar for fit
Details
03-08-2013
2.75
1 - Replaced solid rivets in center spar
Details
02-10-2013
1.00
Removed solid rivets in center spar
Details
02-09-2013
1.50
Removed bottom skin doubler
Details
01-19-2013
4.00
Center spar removed and checked
Details
12-28-2012
2.00
1 - Assembled nose wheel fairing
12-27-2012
2.25
2 - Fabricated and installed rudder fairing
12-27-2012
1.50
1 - Fabricated and installed rudder stops
12-23-2012
3.50
Adjusted and trimmed rudder
12-22-2012
4.50
Mounted rudder
Details
12-09-2012
1.00
2 - Riveted tips on horizontal stabilizer
Details
06-23-2012
0.60
1 - Replaced left main brake line fittings
Details
06-02-2012
4.00
Finished brakes
Details
05-21-2012
0.00
2 - Installed brake lines (additional pictures)
Details
05-21-2012
2.75
1 - Installed brake lines
Details
05-20-2012
1.25
2 - Reinstalled passenger side right brake cylinde
Details
01-29-2012
2.50
Angled back of center console side panels
Details
01-28-2012
2.25
Nut plates in center console to secure side panels
Details
01-24-2012
1.50
Installed L angles for center console side panels
Details
01-23-2012
1.50
Fitted floor angle support for center console pane
Details
01-22-2012
2.75
Fabricated center console side panels
Details
10-12-2011
4.50
Remade and installed right flap control bearing
Details
08-22-2011
4.50
Finished cowling installation
Details
08-21-2011
2.50
Installed camloc fasteners on lower cowling
Details
08-21-2011
4.50
Clecoed engine cowling in place
Details
08-20-2011
3.75
Fitted lower cowling panels
Details
08-19-2011
1.75
Make right side cowling templates
Details
08-18-2011
3.00
Attached cowling lower panel
Details
08-17-2011
2.25
Aligned top and bottom cowling panels
Details
08-16-2011
4.75
Positioned nosebowl
Details
08-02-2011
1.75
Finished top access panels
Details
07-31-2011
4.75
Access panels nearly complete
Details
07-30-2011
3.00
Access panel work
Details
07-19-2011
2.25
Riveted topskin panel access frames
Details
07-17-2011
4.75
Fabricated all parts for panel access
Details
07-16-2011
5.00
Cut access holes in forward top skin
Details
05-30-2011
2.50
Made canopy hinge cover - left side and misc.
Details
05-29-2011
2.00
Made cover for canopy hinge gap - right side
Details
05-28-2011
0.50
Top front skin put on for measurements
Details
05-28-2011
1.75
Remade center console
Details
03-19-2011
3.00
Dual sticks and instrument panel back in
Details
03-14-2011
1.50
Redrilled and riveted upright doublers
Details
03-13-2011
2.50
Completed seat installation and gear mounting
Details
03-09-2011
1.00
Broke hand riveter and quit in frustration
Details
03-07-2011
1.75
Riveted center spar in place
Details
03-06-2011
1.25
Reassembly and riveting begun
03-06-2011
1.75
Prepped and primed parts
Details
03-06-2011
2.75
Center spar reinforcements/attachments fitted
Details
03-05-2011
2.50
Added L angles to seat pans
Details
03-02-2011
1.50
Removed seat panels and arm rests
Details
02-28-2011
1.50
Installed upright doublers
Details
02-27-2011
3.00
Added front uprights to center spar
Details
02-26-2011
5.50
Installed new center spar rear uprights
Details
01-30-2011
2.75
Removed main gear to enlarge brake line ports
Details
01-29-2011
1.75
Installed left side doubler
01-29-2011
3.50
Installed bottom doubler and placed center spar
Details
01-25-2011
1.75
Installed right side doubler
Details
01-24-2011
0.00
Checked with ZAC on bolt spacing issue
Details
01-18-2011
2.25
Center spar soid riveted - mods complete
Details
01-17-2011
1.25
Top doubler backdrilled
Details
01-16-2011
4.25
Assembled center spar
Details
01-15-2011
3.50
Drilled rivet holes up to 1/4" bolts
Details
01-15-2011
1.75
Deburred, primed and painted center spar parts
01-14-2011
0.75
Added shims to dual stick uprights
01-13-2011
1.75
Almost finished with center spar mods
Details
01-11-2011
1.75
Drilled through bolt holes for outer uprights
Details
01-10-2011
1.00
Replaced dual stick uprights on center spar
Details
01-09-2011
3.75
Center uprights placed on center spar
Details
01-08-2011
3.50
Center spar mods begun
Details
09-08-2010
1.25
Removed solid rivets from center spar
09-07-2010
2.00
Removed center spar and separated it
Details
09-06-2010
1.75
Started center spar modifications
Details
12-30-2009
2.50
Made and installed panel stiffener angles
Details
11-01-2009
1.50
Brake cylinder musical chairs
Details
10-05-2009
1.75
More polishing on left rear fuselage
Details
10-04-2009
2.50
10 passes done on left rear fuselage
Details
10-03-2009
11.50
Pilot side front fuselage polished
Details
09-26-2009
6.75
Passenger side polishing complete
Details
09-24-2009
4.00
Finished right side middle of side skin
Details
09-23-2009
2.00
More polishing
Details
09-20-2009
4.50
Completed polishing rear top skin
Details
09-19-2009
4.50
Polished right front half of rear top skin
Details
09-19-2009
1.50
Installed horizontal stabilizer
Details
09-16-2009
1.75
Finished polishing back left side area of tail
Details
09-15-2009
2.75
Polished back right qtr of rear top skin
Details
09-13-2009
2.50
Polished back left qtr of rear top skin
Details
09-12-2009
2.50
Started polishing rear top skin
Details
09-11-2009
2.50
Started fuselage polishing
Details
09-07-2009
7.50
Riveted rear top skin and canopy flashing
Details
09-06-2009
5.50
Installed Horizontal Stabilizer
Details
09-05-2009
6.75
Canopy completed!
Details
09-03-2009
5.00
Misc. rear canopy flashing work
Details
08-30-2009
4.00
Completed front canopy & flashing riveting
Details
08-29-2009
5.75
Made canopy flashing and prepped for final rivetin
08-27-2009
1.25
Added more canopy weatherstripping
Details
08-15-2009
4.50
More canopy work
Details
08-08-2009
2.00
Canopy bottoms trimmed
Details
08-08-2009
1.25
Attached front seal to canopy
Details
08-04-2009
1.25
Front canopy drilled and clecoed
Details
08-03-2009
2.25
Final forward canopy installation begun
Details
08-02-2009
5.75
Canopy side covers complete
Details
08-01-2009
6.00
Canopy frame right side cover
Details
07-30-2009
1.75
Started on canopy side covers
Details
07-21-2009
2.50
More canopy trimming
Details
07-20-2009
2.00
Initial front canopy trimming
Details
07-19-2009
3.75
Installed forward matching rear canopy frame
Details
07-18-2009
10.50
Cut canopy and installed back half
Details
07-16-2009
1.75
Set canopy on 650 for the first time
Details
07-14-2009
0.00
The canopy is here
Details
06-26-2009
1.50
Remade rear canopy gussets
Details
06-26-2009
1.25
Fabricated front canopy brackets
Details
06-20-2009
1.75
Made and installed rear canopy gussets
Details
06-20-2009
5.50
Installed panel side angles and bottom brackets
Details
06-19-2009
1.50
Tweaked and painted roll bar
Details
06-16-2009
2.75
Completed bottom brackets for gas shocks
Details
06-12-2009
11.25
Made and installed roll bar
Details
06-11-2009
2.00
Finished bending canopy frame tubes
Details
06-10-2009
3.25
Started bending canopy frame tubes
Details
06-09-2009
2.25
Made forms for canopy frame tubes
Details
06-07-2009
2.25
Reassembled canopy latch system
Details
06-05-2009
3.25
Canopy latch system complete
Details
06-04-2009
2.75
Cut slots and installed right canopy latch
Details
06-03-2009
0.00
Pictures of canopy lock tube installation
Details
06-03-2009
20.00
Canopy frame and latch tube system in place
Details
05-23-2009
1.75
Prepped for latch installation
Details
05-23-2009
4.00
Made parts related to canopy lock tube
Details
05-22-2009
0.00
Error on 650 canopy latch drawing
Details
05-22-2009
3.75
Completed canopy latches
Details
05-21-2009
2.50
Started canopy parts
Details
05-10-2009
1.75
Installed flap motor and linkage - fuselage comple
Details
05-09-2009
3.50
Installed dual controls
Details
05-09-2009
4.00
Added steering rods and fixed rudder fairleads
Details
05-08-2009
3.50
My plane on gear!
Details
05-08-2009
2.50
Main gear attached
Details
05-07-2009
5.25
Main gear pre-fitted on right side
Details
05-04-2009
1.50
Installed nosewheel
Details
05-02-2009
1.50
Painted main gear and support
Details
05-02-2009
3.50
Airplane riveted!
Details
05-01-2009
5.00
Finished left side & pilot's seat
Details
04-30-2009
2.00
Right side riveted
Details
04-30-2009
6.50
Fuselage joined
Details
04-28-2009
3.50
Misc. jobs on fuselage reassembly
Details
04-25-2009
3.00
Reinstalled forward side skins
Details
04-25-2009
11.00
Installed brake cylinders & nose gear
Details
04-23-2009
3.75
Riveted cabin floor & installed rudder pedals
Details
04-17-2009
4.00
Installed engine mount
Details
04-14-2009
3.00
Drilled and painted new lower engine mount fitting
Details
04-02-2009
2.50
Worked on seat area
Details
03-31-2009
4.00
More painting of cockpit parts
Details
03-29-2009
4.50
Joined front and rear fuselage w/ firewall
Details
03-28-2009
5.00
Painted and riveted firewall
Details
03-26-2009
4.50
Riveted rear fuselage
Details
03-24-2009
2.00
More fuselage reassembly
Details
03-23-2009
1.75
General fuselage work
Details
02-28-2009
5.00
Primed and painted welded parts
Details
02-16-2009
3.00
Fuselage disassembly - Part Three (and final)
Details
02-15-2009
4.00
Fuselage disassembly - Part Two
Details
02-14-2009
8.50
Fuselage disassembly - Part One
Details
02-13-2009
3.00
Misc. fuselage prep
Details
02-11-2009
4.25
Made and installed step fairings
Details
02-10-2009
1.75
More installation of panel top skin
Details
02-10-2009
2.25
Finished installing panel top skin
Details
02-09-2009
4.25
Fabricated & installed panel top skin
Details
02-09-2009
1.50
Drilled panel side angles and started top skin
Details
02-08-2009
3.00
Made and temporarily placed panel side angles
Details
02-08-2009
0.75
Installed fairleads on rear frame channel
02-08-2009
2.00
Fabricated fairleads
Details
02-07-2009
4.50
Installed Dual Stick Controls
Details
02-07-2009
3.25
Fabricated and installed center console
Details
02-07-2009
3.75
Added diagonal L angles to rear side skins
Details
02-06-2009
1.00
Installed steps
Details
02-05-2009
4.00
Misc installations
Details
02-04-2009
5.25
More drilling and flap braces
Details
02-03-2009
4.25
Drilled miscellaneous holes to size
Details
02-03-2009
1.00
Drilled AN3 bolt holes in upper engine mount
Details
02-02-2009
3.75
Remade right front side skin
Details
02-01-2009
5.25
Made & installed firewall stiffener doubler
Details
01-31-2009
7.50
Miscellaneous fuselage wrap up items
Details
01-30-2009
5.50
Remade left front skin & installed vent
Details
01-30-2009
1.75
Joined front and back fuselage - left side
Details
01-29-2009
2.75
Joined front and back fuselage - right side
Details
01-28-2009
2.25
Drilled longeron splices
Details
01-27-2009
6.00
Remade and installed top skin
Details
01-27-2009
0.00
NOTE ON TOP SKIN DIMENSIONS
Details
01-25-2009
5.50
Started top skin installation
Details
01-23-2009
1.00
Installed linear actuator motor and rod
Details
01-23-2009
4.50
Installed flap assembly
Details
01-22-2009
2.25
Installed flap mount gusset
Details
01-22-2009
1.00
Fabricated and mounted flap mount gusset
Details
01-21-2009
2.25
Installed pilot side seat bottom
Details
01-20-2009
4.00
Installed passenger seat bottom
Details
01-12-2009
5.75
Completed arm rest area with seat belt attachment
Details
01-10-2009
0.50
Made template for arm rest sides
Details
01-10-2009
4.75
Made and placed arm rest sides & cover
Details
01-10-2009
1.50
Discovered error in plans for arm rest side
Details
01-10-2009
1.75
Added seat belt attachments
Details
01-09-2009
1.00
Left upper fuselage longeron doubler installed
Details
01-09-2009
1.75
Inventoried dual stick parts & studied plans
Details
01-09-2009
2.00
Installed torque tube and supports
Details
01-08-2009
1.00
Spliced front and rear upper longerons
Details
01-08-2009
3.25
Installed upper fuselage longeron doublers
Details
01-07-2009
4.00
Added center seat back channel & Ls
Details
01-06-2009
4.75
Finished baggage floor installation
Details
01-05-2009
3.25
Added baggage floor bracing and corners
Details
01-04-2009
3.25
Set bulkheads and prepped for baggage floor Ls
Details
01-04-2009
1.25
Drilled baggage floor L angles to side skins
Details
01-04-2009
3.50
Cut and fit baggage floor
Details
01-03-2009
4.75
Added L angles for baggage shelf
Details
01-01-2009
2.50
Upright channels & attach plates mounted
Details
01-01-2009
4.25
Made and added seat back side angles
Details
12-31-2008
3.50
Made new rear channel
Details
12-31-2008
1.50
Made new attach plates
Details
12-17-2008
2.00
Reason to replace left front skin on fuselage
Details
12-17-2008
0.00
Approval from ZAC for changes
Details
12-16-2008
0.00
Reason for remaking wing attachment upright
Details
12-16-2008
0.00
Reason for remaking upright channels
Details
12-16-2008
2.50
Reason for remaking the attach plates
Details
12-12-2008
0.00
Great support from Zenith
Details
12-06-2008
1.75
Fabricated upper fuselage longeron doublers
Details
12-02-2008
1.50
Completed baggage back bulkhead
Details
12-01-2008
2.25
First 650 part started- the baggage back bulkhead
Details
09-20-2008
0.75
Replaced left gusset 6B10-4
Details
09-17-2008
1.75
Added nutplates and spar access covers
Details
09-16-2008
1.75
Added L angles to front seat panels
Details
09-15-2008
2.25
Drilled Wing Attachment Uprights & installed front
Details
09-14-2008
5.25
Bottom engine mounts and top longeron rivet line
Details
09-11-2008
3.25
Finished left front side and gussets
Details
09-10-2008
4.00
Front right side work moving ahead
Details
09-07-2008
9.00
Major progress on forward fuselage
Details
09-06-2008
4.50
Installed Wing Attachment Uprights
Details
09-06-2008
4.50
Added gussets
Details
09-04-2008
4.00
Gear uprights installed
Details
09-01-2008
1.50
Left forward side skin cut
Details
09-01-2008
1.25
Added main gear attachments
Details
08-31-2008
5.00
Cut new side skins and mounted right side
Details
08-30-2008
0.00
Note on angle of incidence
Details
08-30-2008
2.00
Leveled fuselage
Details
08-29-2008
3.25
Installed new gear channel
Details
08-28-2008
1.00
Fuselage deconstruction
Details
08-11-2008
1.50
Confirmed placement of rear frame channel & attach
Details
08-10-2008
1.25
Success with aft bulkhead
Details
08-10-2008
3.00
Completed middle bulkhead
Details
08-09-2008
3.00
Almost made my aft bulkhead
Details
07-06-2008
3.50
Completed gear attachment and upright installation
Details
07-05-2008
3.75
Side skins cut for spar & gear openings
Details
07-05-2008
4.00
Added main gear attachments and upright
Details
07-03-2008
1.50
Mounted rear seat support & instr. panel gussets
Details
07-03-2008
8.00
Instrument panel and front side skins added
Details
07-02-2008
4.50
Set rear frame channel and upper seat support
Details
07-01-2008
2.50
Remade rear frame channel
Details
06-27-2008
4.75
Attached front engine mounts and secured longerons
Details
06-26-2008
2.75
Added and leveled front top longerons
Details
06-25-2008
2.50
Fuselage off table and leveled
Details
06-24-2008
3.00
Joined front to rear fuse & set center spar
Details
06-23-2008
3.25
Completed wing jigs
Details
06-22-2008
3.00
Plywood templates and wing jig work
Details
06-21-2008
2.50
Rear fuselage skins bottom rivet line
Details
06-15-2008
1.00
Drilled rear fuselage holes to size
Details
04-26-2008
3.75
More wing jig parts
Details
04-25-2008
3.00
Painted beams and cut wing jig webs
Details
04-16-2008
1.50
Started wing jig part fabrication
Details
04-16-2008
0.75
Replaced rudder pedal bearing & flanged part
Details
04-05-2008
3.50
Added gear channel and rear seat panel
Details
04-01-2008
3.00
Mounted brake pedals
Details
03-31-2008
3.00
Mounted brake cylinders
Details
03-30-2008
2.00
Made brake cylinder supports
Details
03-30-2008
2.50
1,000 hour mark - installed lateral pedal bearings
Details
03-29-2008
0.00
Notes on moving rudder pedals forward
Details
03-29-2008
8.00
Fabricated new cabin floor & pedal bearing channel
Details
03-28-2008
1.50
Made cabin floor and began rivet layout
Details
03-28-2008
2.50
Finishing touches on firewall structure
Details
03-27-2008
0.50
Tweaked firewall flanges & checked level
Details
03-27-2008
3.25
Completed firewall structural supports
Details
03-25-2008
3.50
Formed firewall
Details
03-24-2008
1.25
Aligned firewall blank & form and drilled
03-23-2008
1.50
Work on firewall form block measurements
Details
03-22-2008
2.00
More mismatched parts & firewall test fit
Details
03-22-2008
2.75
Completed tail section
Details
03-21-2008
2.50
Secured HT attachments
Details
03-21-2008
4.25
Rudder cable fairing work
Details
03-20-2008
9.00
Reinforced tail area
Details
03-19-2008
3.50
Pre-drilled and attached rear side panels
Details
03-18-2008
1.25
Drilled right rear fuselage L angles
Details
03-18-2008
1.00
Began right rear side fuselage placement
Details
03-17-2008
2.00
Drilled L angles for right rear side
Details
03-16-2008
2.00
Fuselage Rear Side Skin discrepancy
Details
03-16-2008
1.00
Added two nutplates and deburred hinge area
Details
03-15-2008
5.75
Bottom access door installed
Details
03-11-2008
1.50
Test assembled rudder hinge
Details
03-10-2008
3.25
Made lower rudder hinge parts and began assembly
Details
02-03-2008
5.50
Riveted fuselage bottom
Details
02-02-2008
6.00
Rear bottom fuselage assembled
Details
02-02-2008
1.75
Deburred and primed rear fuselage bottom
01-28-2008
4.00
Made upper and lower rear longerons
Details
01-27-2008
3.00
Placed supports on fuselage bottom
Details
01-26-2008
1.00
Attached front & rear H.T. frames
Details
01-21-2008
0.00
Picked up Grove gear, wheels and brakes
Details
01-03-2008
1.75
Completed Horizontal Tail Frames and laid out skin
Details
01-02-2008
0.75
Sorted misc. fuselage parts
Details
SITE NAVIGATION
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Zodiac CH 650 Home
Category
# Logs
# Hours
All
1084
3152
Avionics
77
284
Empennage
93
231
Engine
87
293
Fuselage
306
915
Miscellaneous
132
294
None
2
Planning
22
21
Shop Supplies
1
2
Tools
22
4
Total Hours
32
Wings
296
1103
Work Area
14
5
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