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Zenith CruZer & Sonex Logs
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Date:  8-16-2022
Number of Hours:  2.50
Manual Reference:  n/a
Brief Description:  Nutplates for Cowl

Forgot to take a pic withthe nutplats installed.

Where I had previously drilled the 1/8" holes to cleco the cowl in place, today was wroking on those same holes to install nuplates allowing machine screws to hold the cowl in place.

Used a cleco to hold a nutplate over the drilled hole, then drilled thru the nutplate retention tabs into the metal fuselage. Before riveting the nutplates in place, I up-drilled the holes thru which the AN3 machine screws would pass to 1/4" and chamfered the rivet holes to allow use of flush rivets. Also, the nutplates were up-drilled to 1/8" rivet holes as per Zenith direction.

Added nutplates to the passenger side; still ahve to do the pilot side. Was getting humid.
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