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Bob Leffler's RV-10
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Date: 7-16-2009
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Number of Hours: 2.00
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Manual Reference: 31-8
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Brief Description: Upper fuselage panel, cont.
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31-8, Steps 1, 2, 3, 4, 5, 6, 7 & 8
Position the F-1003D Instrument Panel Attach Flange simultaneously against the F-1071 Forward Fuse Top Skin and the forward side of the F-1003E Instrument Panel. Match-Drill #40 and cleco the instrument panel attach flange using the holes in the forward fuse lop skin as drill guides. B
Position the F-1003E Instrument Panel Attach Flange simultaneously against the F-1071 Forward Fuse Top Skin and the forward side of the F-1003A Instrument Panel. Match-Drill #40 and c1eco the instrument panel attach flange using the holes in the forward fuse lop skin as drill guides. Be sure that the instrument panel attach flange is in contact with the forward surface of the instrument panel when match-drilling.
Match-Drill #19 through the screw holes in the F-1003A Instrument Panel and into the F-1003D and F-1003E lnst Panel Attach Flanges.
Final-Drill #40 the F-1071 Forward Fuse Top Skin to the sub-structure through all holes not yet match-drilled or final-drilled. Remove the F-1003D and F-1003E Instrument Panel Attach Flanges. Using a nutplate as a drill guide, match-drill #40 two nutplate attach holes for each screw hole. Deburr the holes and edges of the instrument panel attach flanges. Dimple the nutplate attach holes and skin attach holes.
Machine countersink the rivet holes in the F-1071B Hand Hold Doublers to fit the head of an AN426AD3 rivet. Uncleco the hand hold doublers from the F-1071 Forward Fuse Top Skin and deburr holes and edges.
Uncleco the F-1071 Forward Fuse Top Skin from the sub-structure. Deburr the holes and edges of the forward fuse top skin then dimple all holes EXCEPT those that are under the F-1071B Hand Hold Doublers.
Dimple the holes in the flanges of the F-1001A Firewall Bulkhead that are common to the F-1071 Fwd Fuse Top Skin.
Deburr, clean, and prime the remaining unprimed parts.
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Upper fuselage panel primed
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Hand hold doublers and panel attach flanges primed
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