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Bob Leffler's RV-10
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Date:  2-28-2009
Number of Hours:  4.00
Manual Reference:  25-2, 25-3
Brief Description:  Started fuselage construction

25-2, Steps 1,2,3,4,5,6,7,8, & 9

Fabricated two F-1004N siffners from AA6-063x 3/4 x 3/4. Match drilled #30 holes between the stiffner angles and the center section bulkhead.

Cleco'd right and left mid seat rail supports. Match drilled #30 all holes in common with the seat rails and the center section bulkhead. Final drilled the #40 and #19 holes for the nutplates. Countersunk the holes for a #8 screw. Match drilled #12 holes on the seat rails and center section bulkhead.

25-3, Steps 1,2,3,4,5,6,7 & 8

Steps 1 and 3 were already done from Van's.

Final drilled the #12 hole in the upper flange of both the landing gear mounts and the center section bulkhead. Machine countersunk two holes to fit a #10 screw per the plans.

Enlarged the two holes on each bulkhead with a unibit to 3/4" for a snap bushing.

Deburred, roughed up with a scotchbrite, cleaned, and primed all parts. I've switched to NAPA 7220 self etching primer for the interior parts, since they will must likely will be top coated later.
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Center section bulkhead

Center section bulkhead

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Center section bulkhead

Center section bulkhead

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Parts all primed

Parts all primed

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