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Zenith CruZer & Sonex Logs
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Date:  4-26-2020
Number of Hours:  2.40
Manual Reference:  C75-FA-9
Brief Description:  Final pre-install fitting of windshield

No pictures.

Just tedious work today; only looks different if you zoom in on the edges etc.

Touched-up lower front edge of glass to smooth out and aid fitment.

Marked rear edges of the glass where they butt to the door frame against the cabin frame tubes. Trimmed the excess, test fit, finessed a bit.

Marked the edge of the windshield on the upper panel skin; I had previously pained the entire panel, so I have to remove some of the black paint and coat the exposed surface with red to match the exterior.

Decided to mount the front cabin frame tube windshield side trim on top of the lower fuselage skin; it will look better finished.

Trimmed the upper panel cover where it abutted the cabin frame tube; looked stressed and I didn't want it scraping off the powder coating. Adjusted the right door forward fuselage skins to provide a better fit for both the door and the windshield trim.
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