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Zenith CruZer & Sonex Logs
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Date: 5-30-2009
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Number of Hours: 4.00
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Manual Reference: SNX-F19
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Brief Description: Disassembly & Deburr TurtleDeck
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Lots of tedium; not much photographic.
Disassembled all of the turtledeck structure. Once the formers were out, I played around a bit with the #5 former all the way at the back in order to get a better fit against the skin. After 3 tries, I'm relatively happy with it. Still may get the dimples, but, oh well.
After the skin was removed, I re-positioned the #2, 3, & 4 formers on the longerons in order to up-drill, since it was such a tight fit doing it from underneath. MUCH easier this way. Don't have a picture of it, but once this was done, I cleco'd the upper end to the splice channel that's already riveted to the skins in order to up-drill the top clips.
Riveted the fore & aft clips to the splice channel using the manual riveter, after deburring the clips & splice channel.
Deburred some of the former edges. Deburred the right side skin and longeron.
Replaced two rivets on the aft fuse that I must have missed; failed the fingernail test.
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Formers Re-Attached to Up-Drill
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