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Zenith CruZer & Sonex Logs
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Date: 4-4-2009
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Number of Hours: 3.80
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Manual Reference: SNX-F26
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Brief Description: More Sub Assy Work on Aft Fuse Panels
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Obtained a fly cutter and cut the 4" inspection opening in both the left and right aft fuse skin. Moved the drill press to the workbench and propped-up the side panel sub assemblies to a height where they would clear the drill press.
Drilled a seried of 3/8" holes to make the 3/8 x 2" openings for the rudder cables, both left and right fuse skins.
As I did last night, individually placed, measured, and pilot-drilled the left side vertical channels one at a time, flipping the wing over between the positioning and the drilling.
At this point, some builders start riveting things together. I held off on this since I will be drilling into the skin and longerons for the placement of the splice plates, and prefer to deburr everything at once.
Bent 6 of the 8 splice plates (2 are not bent) using the hammer and vise method. All turned out well.
Still need to pilot-drill the splice plates to 3/32", chamfer edges, then position, drill, and cleco.
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Cut Inspection Holes & Rudder Cable Opening
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Both Side Panels Cleco'd
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Bent Splice Plates
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