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RV-6A - GBC
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Date:  12-7-2010
Number of Hours:  2.00
Manual Reference:  N/A
Brief Description:  Precision Faux Spar - fabricated

Decided that some things just cannot be done without a little more precision. So I made a new faux spar to replace the Vans 'shipping spar' that is used to secure the QB fuselage in the crate. That was a straight cut, too thin, and otherwise inaccurate piece of lumber. I needed something with the accuracy to work on the F/I housing and fabricate other pieces. Besides (this is my story and I'm sticking to it) --- I want to bolt up the gear mounts and make it look like an aiplane.

Used some scrap siding from the house remodel, and with a little help from the table saw, and compound miter saw, it was 'a piece of cake'.

Glued up the 8" high spar with clamps, and dry-wall screws to set. Removed the screws, and ran it back thru the table saw to get the dimensions right, and then used the miter to cut a 3 degree dihydral angle on the inboard ends. PERFECT fit.

Now I'll use a drill guide to pilot drill a few of the important holes without marring the close tolerance holes and F-604 pass-thru bulkhead.

Thr RV-6 (&A) have an entirely different spar design than the later models. This makes some construction difficult until the wings are inserted. Of course, that makes the garage too small.
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Glued & screwed (temp)

Glued & screwed (temp)

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Trimmed to final dimensions

Trimmed to final dimensions

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Dihydral cut and inserted

Dihydral cut and inserted

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