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Cowboy's RV-10
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Date:  1-29-2011
Number of Hours:  8.50
Manual Reference:  16-2
Brief Description:  Match Drill and Machine C-Skin R-Wing Top Skins

16-2:
Step 2: Final-Drill all the holes common to the top right wing skins. Final-Drill #40 aft most inboard nutplate two holes.
Step 3: Final-Drill #19 screw holes on inboard side of top right wing inner skin. Dimple the aft most screw hole for a #8 fluch head screw, then machine countersink all the rest.
Step 4: Disassembled clecoed parts.
Step 5: Blended the inner and outer top right wing skin joint as before. Used the hand sander this time as my hands got sore after a while.Used #220 aluminum oxide as that is all I had at the time that fit so it too took a while. Tried a long 3M sanding block with #150 aluminum oxide which seemed to do well but after I was done I noted the edge wore a faint grove from the edge of the block. I blended this out. The small 3M hard rubber block seemed to do the best job overall.
Step 6: Dimpled top right wing ribs and rear spar using Tatco hand squeezer.
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Jig to prevent twist wihile drilling

Jig to prevent twist wihile drilling

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Check Spar for Sag while drilling

Check Spar for Sag while drilling

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Right Wing blend line forward

Right Wing blend line forward

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