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Cowboy's RV-10
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Date:  2-8-2010
Number of Hours:  2.50
Manual Reference:  11-5
Brief Description:  Drill Hz Stab Fwd Spar and Spacers to Tailcone

Step 1: Cut wood block as spacer to hold Hz Stab in position when measuring and drilling.
Step 2: Square Hz Stab with tailcone using long seamstress tape. Alignment took a slight clockwise twist (2.5 mm our of alignment measured at aft spanwise position).
Step 3: Final-Drilled with #12 bit (12 in long). Plans called for Match-Drilling with 3/16 in bit but all I had was short bit. I had great results with the long #12 when I built a temp drilling jig with taylor built wood blocks. This worked well too. Holes nice and straight and bolts fit snug.
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Some normal scarring on hand

Some normal scarring on hand

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Jig and Alignment Marks

Jig and Alignment Marks

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Deburred and Bolts back in

Deburred and Bolts back in

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