The new part arrive this afternoon from Van's, so back to the baffle
Bend the CB-1003A Cylinder 2 Baffle using a wooden block (double check that you are creating the bend in the proper direction). Complete the bend by tapping along its length with a flush rivet set in a rivet gun turned down low. Adjust the final bend angle with a hand seamer to match the angle of the CB-1002A Fwd Left Air Ramp. Repeat for the CB-1009A Cylinder 1 Baffle.
Cut an oversize piece of AS3-032 to make the CB-1002J Conical Gusset. Form the required conical shape in the CB-1002J Conical Gusset using the edge of a table. Keep the tight end of the cone in a fixed position while sliding and rotating the large end of the cone over the table edge. The large end of the cone should match the curved portion of the lower COWL 10 BOT I0-540 inlet. Leave a 1/16 inch gap for the AIR SEAL FABRIC, I started this step, but didn't finish it.
Cylinder 2 Baffle
Cylinder 2 Baffle Installed
Conical Gusset in process of being fitted and formed