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Bob Leffler's RV-10
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Date: 1-13-2010
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Number of Hours: 2.00
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Manual Reference: 43-6, 43-7
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Brief Description: Match drill Cabin Cover #2
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43-6, Steps 1, 2, 3, & 4
Match-drill #30 the seven 1/8" holes in both of the F-1005C Bulkhead Side Channels into the C-1001 Cabin Cover. Final-Drill the holes using a #12 drill.
Remove the clamps from the aft end of the C-1001 Cabin Cover door opening, align the forward end of the door opening with the fuselage, then clamp the cabin cover to the F-1015C Mid Cabin Decks and the F-1042 Bulkhead Side 'Channels. Using an angle drill or a long drill bit, match-drill #30 the five 1/8" holes in both of the F-1042 Bulkhead Side Channels into the C-1001 Cabin Cover.
43-6 Completed per plans
43-7, Steps 1, 2, 3, 4, 5, 6, & 7
Bend the top portion of the F-1042 Bulkhead Side Channels until the F-1042F Gussets can be clecoed in place. If the top, outboard edge of the bulkhead side channels interfere with the C-1001 Cabin Cover, trim the channels to clear. Trim only as much as is necessary to get the gussets clecoed in place. Do not be concerned with the gap between the top portion of the channels and the cabin cover, the gap will be filled with structural filler later.
With the F-1042F Gussets clecoed it place, final-drill #30 the holes common to the gussets and the F-1042 Bulkhead Side Channels.
Match-Drill #30 the three holes in the web of the F-1042 Bulkhead Side Channels into the cabin cover. Final-Drill #12 all of the #30 holes common to the cabin cover and the F-1042 Bulkhead Side Channels.
Clamp the middle, bottom portion of the C-1001 Cabin Cover door openings to the underlying F-1015C Mid Cabin Decks
Transfer the hole location marks made on Page 43-2, Step 1 to the bottom portion of the cabin cover door openings. The hole location marks are placed a half inch from the outer skin surface as shown in the figure.
Drill #30 the bottom portion of the cabin cover door openings, through the underlying F-1015C Mid Cabin Decks, and into the F-1013 Fwd Fuse Longerons. Final-Drill the holes using a #19 drill.
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Left side of the cabin cover
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Left bulkhead side channel
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Right side of the cabin cover
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