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Bob Leffler's RV-10
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Date:  8-26-2009
Number of Hours:  1.00
Manual Reference:  34-2, 34-3
Brief Description:  Baggage door

34-2, Steps 1, 2, 3, 4, 5, 6, 7, & 8

Bend the F-10598 Upper Frame by hand. Cleco the F-10598 Upper Frame to the F-1059E. Bend the F-1059C Lower Frame by hand. Cleco the F-1059C Lower Frame to the F-1059E Skin. Cleco the tab on the lower frame to the inside (between the flanges) surface of the F-10598 Upper Frame web.

Cleco the F-1059A Forward Frame to the F-1059E Skin. Cleco the end tabs of the forward frame to the inside surface of the F-1059B and C Upper and Lower Frame webs. Cleco the F-1059D Lock Bracket to the F-1059E Skin. Cleco the three flanges of the lock bracket to the web of the F-1059B Upper Frame.

Cleco the F-1059F Close-Out Panel to the F-1059A, 8, and C Frames. Final-Drill the 1/8" holes common to the F-1059F Close-Out Panel and the F-1059A, B, and C Frames using a #30 drill. Final-Drill the remaining 3/32" holes of all the parts using a #40 drill.

34-2 Completed per plans

34-3, Steps 1, 2, & 3

Center the baggage door assembly in the cut-out prepared for it in the side of the fuselage. Mark the upper and lower extent of the F-1060 Hinge recess onto the F-1059E Skin.

Fabricate the F-1060 Hinge Assembly from a length of AN257-P3 hinge material. Final drill a #40 hole every 1.125” starting a 0.125”.

Remove the F-1059F Close-Out Panel from the baggage door assembly.
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Baggage door cleco'd and final drilled

Baggage door cleco'd and final drilled

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Baggage door held in its place on the fuselage

Baggage door held in its place on the fuselage

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