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Bob Leffler's RV-10
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Date: 3-12-2011
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Number of Hours: 2.00
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Manual Reference: 11-08
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Brief Description: Trim Bellcrank Assembly #2
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11-8, Steps 1, 2, 3, 4, 5, 6, 7, & 8
Fabricate two F-1095C Trim Bellcrank Brackets from AA6-063X3/4X3/4 Aluminum Angle. It is critical that the 1/4 inch diameter hole and the 1/8 inch diameter hole are exactly in line with each other. Fabricate two F-1095G Trim Cable Anchor Brackets from AA6-125X1X1 1/4 Aluminum Angle.
Fit the F-1095F Trim Servo Spacer to the underside of F-1095A Trim Mount Bracket. The upper forward edges of the trim servo spacer must be rounded to nest inside the bend radius of the trim mount bracket.
Cleco the F-1095F Trim Servo Spacer to the F-1095A Trim Mount Bracket. Cleco through the four corner holes in the trim servo spacer. Cleco the F-1095C Trim Bellcrank Brackets and F-1095G Trim Cable Anchor Brackets to the trim mount bracket. Match-Drill #30 the trim bellcrank brackets and trim cable anchor brackets using the holes in the trim mount bracket and trim servo spacer as drill guides.
Cleco the F-1095F Trim Servo Spacer to the F-1095A Trim Mount Bracket. Cleco through F-1095G Trim Cable Anchor Bracket attach holes leaving open the four corner holes in the trim servo spacer. Final-Drill #28 the four corner holes in the trim servo spacer. Remove the trim servo spacer from the trim mount bracket. Machine countersink the eight #30 holes in the trim servo spacer for AN426AD4 rivets.
Run a #40 drill through the eight 3/32 inch diameter nutplate attach holes in the F-1095A Trim Mount Bracket. Machine countersink the eight #40 holes in the trim mount bracket for AN426AD3
rivets. Run a #30 drill through the 1/8 inch diameter holes in the close-out flanges in the trim mount bracket.
Rivet the F-1095C Trim Bellcrank Brackets, F-1095F Trim Servo Spacer, F-1095G Trim Cable Anchor Brackets, and K1000-08 Nutplates to the F-1095A Trim Mount Bracket.
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Trim Bellcrank Assembly
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Parts Primed
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Riveted Pushroad Assembly
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