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Bob Leffler's RV-10
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Date:  7-6-2011
Number of Hours:  2.00
Manual Reference:  FF2-14, FF2-15
Brief Description:  Baffles #13

FF2-14, Steps 6, 7, 8, & 9

Match-Drill #12 the three holes in the bottom flanges of the CB-1001A Front Baffle into the CB-1002A Fwd Left Air Ramp. Cleco or temporarily fasten with AN3 hardware. Match-Drill #12 the hole in the forward flange of the CB-1OO1O Fwd Center Bracket into the CB-1001A and CB-1011A Front Baffles.

Remove the CB-1OO1A Front Baffle and deburr the holes and edges. Deburr the holes drilled in the CB-1002A Fwd Left Air Ramp, CB-1011A Front Baffle and CB-1001O Fwd Center Bracket.

Rivet three platenuts and the CB-1002H Fwd Mounted Prop Gov Gable Bracket to the CB-1002A Fwd Left Air Ramp. Rivet the VENT SCREEN 3X3 and VENT DL-03 Scat Tube

Attach the CB-1001A Front Baffle to the CB-1002A Fwd Left Air Ramp, CB-1001O Fwd Center Bracket and CB-1011A Front Baffle

FF2-15, Steps 1 & 2

Clamp the CB-1 003A Cylinder 2 Baffle to a table. Bend the CB-1003A Cylinder 2 Baffle using a wooden block (double check that you are creating the bend in the proper direction). Complete the bend by tapping along its length with a flush rivet set in a rivet gun turned down low. Adjust the final bend angle with a hand seamer to match the angle of the CB-1002A Fwd Left Air Ramp.

Well I guess I needed to triple check, since I bent it in the wrong direction. Ordered a replacement part from Vans, so the baffles are probably on hold for a week.
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The underside of the left ramp

The underside of the left ramp

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