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Bob Leffler's RV-10
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Date:  7-2-2011
Number of Hours:  4.00
Manual Reference:  FF2-12
Brief Description:  Baffles #10

FF2-12, Steps 1, 2, 3, 4, 5, 6, 7, 8, & 9

Drill a #30 pilot hole for the propeller governor cable grommet in the CB-1002A Fwd Left Air Ramp per the dimensions. Enlarge the pilot hole wnh a Unibit to 3/4 dia.

Draw a line offset 5/16 from the forward edge of the CB-1002A Fwd Left Air Ramp and another offset 5/16 from the bend running through the middle of the air ramp. Center two holes of the VENT DL -03 ScatTube Flange on the line near the bend and a third hole on the line near the forward edge. Match-Drill #30 the four holes in the scat tube flange into the fwd left air ramp.

Trace the inside perimeter of the VENT DL-03 Scat Tube Flange onto the CB-1002A Fwd Left Air Ramp. Remove the scat tube flange and remove the traced area from the fwd left air ramp.

Using the dimensions given, layout the rivet patterns on both flanges of the CB-1002H Fwd Mounted Prop Gov Cable Bracket. Position the fwd mounted prop gov bracket on the CB-1002A Fwd Left Air Ramp per the dimensions given. Drill #30 the rivet pattern into the fwd mounted prop gov cable bracket and the fwd left air ramp.

Final-Drill #27 the hole in each bottom most flange on the CB-1002A Fwd Left Air Ramp.

Remove the hatched areas from the sides of the CB-1002H Fwd Mounted Prop Gov Cable Bracket per the dimensions. Dimensions are the same for both sides.

Deburr the holes drilled in the CB-1002A Fwd Left Air Ramp. Deburr the CB-1002H Fwd Mounted Prop Gov Cable Bracket. Deburr the holes in the VENT DL-03 Scat Tube Flange. Dimple the forward most hole that attaches the scat tube flange to the fwd left air ramp.

Attach the CB-1002E Fwd Left Support Bracket and Cylinder 2 Baffle Ramp Assembly to the engine. Adjust the angle of the fwd left support bracket until it lays flush against the bottom surface of the CB-1002A Fwd Left Air Ramp.

Match-Drill #30 the four holes in the upper flange of the CB-1002E Fwd Left Support Bracket into the CB-1002A Fwd Left Air Ramp.
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Left Ramp on engine

Left Ramp on engine

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Prop Gov Cable Bracket

Prop Gov Cable Bracket

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