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Bob Leffler's RV-10
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Date:  5-5-2011
Number of Hours:  2.50
Manual Reference:  47-7, 47-8, FF2-6
Brief Description:  Upper Cowl

47-7, Steps 6, 7, 8, 9, 10, & 11

Cleco the F-1001Y Cowl Upper Pin Retainer to the F-1001Z Filler Plate. Final-Drill #40 all the rivet holes in both parts. Final-Drill #27 the screw holes in the cowl upper pin retainer.

Dissassemble the F-1001Y Cowl Upper Pin Retainer and F-1001Z Filler Plate. Deburr both parts. Machine countersink the rivet holes in both parts.

Rivet the F-1001Y Cowl Upper Pin Retainer to the F-1001Z Filler Plate per the callouts. Do not rivet the nutplates on yet!

Cut a notch in the middle aft edge of the top cowl per the dimensions.

Fit the Cowl Upper Pin Retainer Assembly into the notch made previously. Match-Drill #27 the two screw holes in the F-1001Y Cowl Upper Pin Retainer into the top cowl.

Rivet the nutplates to the Cowl Upper Pin Retainer Assembly per the callouts.

47-8, Step 11

Machine countersink the holes just drilled on the top cowl.

FF2-6, Step 4

Enlarge the #30 pilot holes to 3/4 dia. using a unibit, then remove the material between the two holes.
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Top cowl machine countersunk and ready for riveting

Top cowl machine countersunk and ready for riveting

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Cowl Upper Pin Retainer

Cowl Upper Pin Retainer

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Alt Right Support Bracket

Alt Right Support Bracket

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