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Zenith CruZer & Sonex Logs
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Date:  4-12-2020
Number of Hours:  2.60
Manual Reference:  C75-NA-2
Brief Description:  Drilled right door "glass", drilled for doorknob,

Better day than yesterday.

I took my time and drilled all holes thru the plexiglass and into the door frame. Cleco'd most holes. Experimented with using the plexiglass bit, using a unibit, and starting the hole with the plexi bit and finishing with the unibit.

Flipped over the door and positioned the door latch mounting plate, shown in the bottom of fig 2 below. Had to adjust the bend of the angle as it was more acute than needed and I didn't want to put stress on the plexi with the latch is installed.

Fit the door into the opening and held with hinge pins. Marked up with tape the trim lines to get the door to fit better into the fuselage.

Called it a day.
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from the inside; note doorknob plate on bottom

from the inside; note doorknob plate on bottom

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