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Zenith CruZer & Sonex Logs
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Date:  3-3-2018
Number of Hours:  1.70
Manual Reference:  C75-AA-1
Brief Description:  Debur left outboard flaperon skeleton; rivet doubl

Deburred all skeleton parts; fabricated the two hinge attach brackets out of extrusion stock. Test-fit doubler angles; identified rib locations and marked.

Updrilled rib attachments to #2 / A5 rivets. Removed and deburred drilled spots. Cleco'd the doublers into position for riveting. Since they are angles, I noticed on the last one that they didn't fit quite flush at first, so I cleco'd both the front and sides of the angles (figure 2). Riveted only the front side, because the skin will fasten to the sides later.

Once the spar was riveted, I positioned the ribs and riveted them.
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up-drilling rib attach points

up-drilling rib attach points

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spar & doublers cleco'd for riveting

spar & doublers cleco'd for riveting

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skeleton almost done; just hinge brackets to be done

skeleton almost done; just hinge brackets to be done

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