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Zenith CruZer & Sonex Logs
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Date:  2-12-2018
Number of Hours:  1.50
Manual Reference:  C75-AA-1
Brief Description:  Finish Right Inner Flaperon; Start Right Outter

Finished the right inner flaperon. This involved fabricating a piece of L-angle just longer than 4 holes on the underside of the flaperon. Had to mark a centerline after cleco'ing the actuator horn in place to get the right spacing. Used matching holes from horn to set the spacing of holes in the angle. Cleco'd in place. Updrilled from #40 to 30, then to 20, the final size. Riveted the L-angle and actuator horn.

Started the right outter flaperon. This one has spar doublers most of the length that fit inside the spar. Positioned these correctly, then measured-out and cleco'd the aft ribs in place. Attached the forward ribs (only 2). Measured the L extrusion (thick stuff) that will attach the flaperon to the main wing pivot points. Cut a diagonal from 26mm to the end.

Still have to drill these extrusions to fit between the spar and nose ribs, then disassemble and rivet the skeleton.
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Flaperon Actuator Horn

Flaperon Actuator Horn

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Inner View of L-angle

Inner View of L-angle

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Right Outter Skeleton

Right Outter Skeleton

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