Date
|
Hours
|
Work Log Summary
|
Details
|
01-23-2022
|
6.00
|
Skin Upper Surface or Right Wing
|
|
|
|
01-23-2022
|
2.00
|
Final Prep Work to Skin Upper Wing
|
Details
|
|
|
01-22-2022
|
1.00
|
Finish Final Sanding or Right Wing Upper Surface -
|
Details
|
|
|
01-22-2022
|
1.25
|
Draw Fiberglass Alignment Lines on Upper Right Win
|
Details
|
|
|
01-22-2022
|
3.00
|
Cut Fiberglass and Peel Ply for Right Wing Upper S
|
Details
|
|
|
01-22-2022
|
0.50
|
Add Trailing Edge Alignment Supports to Jigs
|
Details
|
|
|
01-21-2022
|
0.50
|
Trim and Prepare Right Wing Upper Wing Bolt Attach
|
Details
|
|
|
01-21-2022
|
1.00
|
Sand Excess Expanding Foam and Add More to Upper R
|
Details
|
|
|
01-21-2022
|
0.50
|
Flox Upper Right Wing Attach Bolt Access Port Inse
|
Details
|
|
|
01-20-2022
|
0.25
|
Trim off Excess Fiberglass from Right Wing Upper A
|
Details
|
|
|
01-20-2022
|
1.25
|
Final Shaping and Fiberglassing of Right Wing Uppe
|
Details
|
|
|
01-20-2022
|
0.30
|
Add Expanding Foam to Continue Repair to Upper Rig
|
Details
|
|
|
01-19-2022
|
0.10
|
Mark off Final Area Where Upper Right Wing Spar N
|
Details
|
|
|
01-19-2022
|
1.25
|
Continue to Work on Right Wing Upper Attach Access
|
Details
|
|
|
01-18-2022
|
1.25
|
Continue Shaping Right Wing Upper Access Port and
|
Details
|
|
|
01-18-2022
|
1.00
|
Continue Sanding Right Wing Upper Spar to Final Sh
|
|
|
|
01-17-2022
|
1.25
|
Continue Sanding Upper Right Wing Spar to Shape
|
Details
|
|
|
01-17-2022
|
1.00
|
Begin Cutting Right Wing Upper Wing Bole Attach Po
|
Details
|
|
|
01-16-2022
|
1.25
|
Begin Trimming and Planing off Excess Spar Materia
|
Details
|
|
|
01-15-2022
|
0.50
|
Weight Down Upper Right Wing Spar to Cure
|
Details
|
|
|
01-15-2022
|
1.00
|
Mask Off and Final Sanding and Vacuuming of Right
|
Details
|
|
|
01-15-2022
|
7.00
|
Layup Upper Right Wing Spar
|
|
|
|
01-12-2022
|
2.00
|
Continue Sanding Expanded Foam on Right Upper Wing
|
Details
|
|
|
01-11-2022
|
2.00
|
Sand Expanded Foam off of Upper Right Wing Surface
|
Details
|
|
|
01-10-2022
|
0.25
|
Finish Trimming Trailing Edge Support Foam
|
Details
|
|
|
01-10-2022
|
1.00
|
Fill Wing Foam Dents with Expanding Foam
|
Details
|
|
|
01-09-2022
|
0.25
|
Trim Excess Fiberglass from Spar Stub
|
Details
|
|
|
01-09-2022
|
0.50
|
Trim Excess Fiberglass from Inboard Wing Spar Sect
|
Details
|
|
|
01-09-2022
|
0.50
|
Repair "Snapped" Trailing Edge Corner
|
Details
|
|
|
01-09-2022
|
1.25
|
Fill Shear Web "Gap" with Micro
|
Details
|
|
|
01-09-2022
|
0.50
|
Begin Trimming Excess Support Foam from Wing Trail
|
Details
|
|
|
01-08-2022
|
2.50
|
Remove Upper Wing Support Jigs and Replace with Lo
|
Details
|
|
|
01-08-2022
|
0.25
|
Position Wing in Jigs, Upper Surface Up
|
Details
|
|
|
01-03-2022
|
2.00
|
Build and Test Post-Curing Oven
|
Details
|
|
|
01-02-2022
|
0.75
|
Add Another Layer of Micro to Even Out Trailing Ed
|
Details
|
|
|
01-01-2022
|
1.00
|
Trim Off Excess Cured Fiberglass from Sides and Tr
|
Details
|
|
|
01-01-2022
|
0.50
|
Remove Bottom Right Wing Layup Peel Ply
|
Details
|
|
|
01-01-2022
|
1.00
|
Re-align/Re-level Right Wing Trailing Edge
|
Details
|
|
|
12-26-2021
|
5.50
|
Skin Bottom of the Right Wing
|
Details
|
|
|
12-26-2021
|
1.00
|
Pincushion Bottom Right Wing Foam and Final Vacuum
|
Details
|
|
|
12-26-2021
|
0.50
|
Flox Reinforcement Gap Around Right Wing Bottom Wi
|
Details
|
|
|
12-26-2021
|
0.75
|
Final Vacuum of Lower Right Wing and Check Final A
|
Details
|
|
|
12-24-2021
|
2.50
|
Cut Fiberglass and Peel Ply for Bottom Right Wing
|
Details
|
|
|
12-21-2021
|
0.50
|
Finish Filling Right Wing Lower Surface Dings with
|
Details
|
|
|
12-21-2021
|
1.25
|
Draw Fiberglass Skin Alignment Lines on Lower Righ
|
Details
|
|
|
12-20-2021
|
0.50
|
Add Micro to Finalize Opening Area of Bottom Right
|
Details
|
|
|
12-19-2021
|
0.30
|
Route out Foam Aroung Lower Right Wing Attach Port
|
Details
|
|
|
12-19-2021
|
0.30
|
Finish Final Shaping of Right Wing Lower Attach Bo
|
Details
|
|
|
12-19-2021
|
0.50
|
Cut Out Recessed Area Around Bottom Rt Wing Atch.
|
Details
|
|
|
12-18-2021
|
1.50
|
Finish Sanding Expanding Foam from Lower Side Righ
|
Details
|
|
|
12-16-2021
|
0.75
|
Finish Aligning Right Wing Trailing Edge Supports
|
Details
|
|
|
12-16-2021
|
2.00
|
Build Upper Right Wing Spar Dam
|
Details
|
|
|
12-11-2021
|
1.75
|
Add Alignment Strips to Trailing Edges of Jigs
|
Details
|
|
|
12-10-2021
|
0.75
|
Remove Peel Ply, Trim, and Sand Spar Fiberglass Re
|
Details
|
|
|
12-08-2021
|
1.50
|
Cut and Apply Fiberglass to Spar Section for Repai
|
Details
|
|
|
12-01-2021
|
0.75
|
Flox Insert for Lower Right Wing Attach Bolt Acces
|
Details
|
|
|
12-01-2021
|
0.50
|
Clean up fiberglass on lower right wing attach bol
|
Details
|
|
|
12-01-2021
|
0.50
|
Begin Alignment of Right Wing Trailing Edge
|
Details
|
|
|
11-30-2021
|
1.00
|
Fiberglass Insert for Lower Wing Attach Bolt Acces
|
Details
|
|
|
11-30-2021
|
1.00
|
Clean Up Fiberglass at Wing Attach Port and Shape
|
Details
|
|
|
11-29-2021
|
0.50
|
Sand off delaminated areas from wing shear web ext
|
Details
|
|
|
11-29-2021
|
1.75
|
Finish layup of lower right wing attach bolt acces
|
Details
|
|
|
11-28-2021
|
1.25
|
Clean micro off of WA-4B and re-Alodine
|
Details
|
|
|
11-28-2021
|
1.00
|
Begin sanding right wing lower spar to final dimen
|
Details
|
|
|
11-27-2021
|
1.00
|
Use wood planer to begin removing excess spar mate
|
Details
|
|
|
11-27-2021
|
0.50
|
Layout Right Wing Lower Wing Attach Port
|
Details
|
|
|
11-27-2021
|
0.75
|
Layout and cut lower outboard wing attach bolt por
|
Details
|
|
|
11-27-2021
|
0.25
|
Hotwire Right Wing Lower Attach Bolt Access Port
|
Details
|
|
|
11-26-2021
|
0.20
|
Remove lower right wing spar dam
|
|
|
|
11-10-2021
|
2.00
|
Finish aligning wing jigs
|
Details
|
|
|
11-09-2021
|
1.25
|
Continue realigning wing jigs for bottom spar and
|
Details
|
|
|
11-02-2021
|
3.50
|
Micro Fore and Aft Right Wing Sections Together
|
Details
|
|
|
10-09-2021
|
0.75
|
Begin rounding over edges of aft secition of wing
|
Details
|
|
|
06-05-2021
|
1.75
|
Begin Bolting Wing Jig Sections Together
|
|
|
|
04-24-2021
|
1.00
|
Sand to Fine Tune Scarf Cuts
|
Details
|
|
|
04-24-2021
|
2.50
|
Cut Scarf Joints on DWA-1, 2, 6, 7, and both 3's.
|
Details
|
|
|
04-22-2021
|
1.00
|
Begin Trimming Out DWA-2 and DWA-7
|
Details
|
|
|
04-21-2021
|
0.75
|
Epoxy Side Plywood Pieces on to DWA-7
|
Details
|
|
|
03-05-2021
|
0.50
|
Work on Trimming Out Wing Templates
|
Details
|
|
|
02-28-2021
|
1.50
|
Cut out aileron templates
|
|
|
|
04-28-2019
|
3.00
|
Layup lower winglet spar #1
|
Details
|
|
|
02-10-2019
|
4.00
|
Cut first DWA-8 to final shape and size
|
Details
|
|
|
02-04-2019
|
2.00
|
Bend plywood sheets for DWA-8 and DWA 4
|
Details
|
|
|
07-15-2018
|
1.50
|
Test laminate DWA-4 and DWA-8's
|
Details
|
|
|
07-10-2018
|
2.25
|
Re-Hotwire New FC-10 Blank
|
Details
|
|
|
07-04-2018
|
2.00
|
Successfully hotwire FC-2, FC-3, FC-11 and FC-12 W
|
Details
|
|
|
07-01-2018
|
2.00
|
Finsih truing up foam billets and layout template
|
Details
|
|
|
06-30-2018
|
4.00
|
Assemble replacement foam billet blanks for wing c
|
Details
|
|
|
06-29-2018
|
3.00
|
Begin putting together new main wing foam billets
|
Details
|
|
|
04-07-2018
|
1.50
|
Trim foam blank for second lower winglet
|
Details
|
|
|
03-31-2018
|
2.00
|
Trim second set of replacement foam billets for la
|
Details
|
|
|
03-27-2018
|
2.00
|
Trim first set of replacement foam billets for la
|
Details
|
|
|
03-05-2018
|
0.10
|
NEW FOAM!!!
|
Details
|
|
|
02-13-2018
|
2.00
|
Test New Hotwire Saw
|
Details
|
|
|
08-26-2017
|
1.50
|
Remaking a few templates
|
Details
|
|
|
08-05-2017
|
0.50
|
Cut Main Spar in Half
|
Details
|
|
|
05-25-2017
|
3.00
|
Trim out a portion of Black Billet
|
|
|
|
05-24-2017
|
3.00
|
Trim out Blue Billet
|
|
|
|
05-22-2017
|
2.00
|
Trim out Green Billet
|
Details
|
|
|
05-21-2017
|
2.00
|
Square off and set up for long diagonal cut on Gre
|
Details
|
|
|
05-20-2017
|
3.00
|
Trim out Brown Billet
|
Details
|
|
|
05-19-2017
|
3.00
|
Trim out Red Billet
|
Details
|
|
|
05-18-2017
|
3.00
|
Trim out Orange Billet
|
Details
|
|
|
05-17-2017
|
2.00
|
Square off first new Buoyancy Billets
|
Details
|
|
|
04-16-2017
|
2.00
|
Glue new template sheets to formica sheet.
|
Details
|
|
|
04-14-2017
|
4.50
|
Printing new sheets for templates
|
Details
|
|
|
02-18-2017
|
3.00
|
Finish squaring off first foam block and cutting t
|
Details
|
|
|
02-11-2017
|
4.50
|
Start trimming out first foam block.
|
Details
|
|
|
02-04-2017
|
0.50
|
The spar is finished!
|
Details
|
|
|
02-03-2017
|
0.75
|
Baking the Centersection Spar for 15 hours at a ni
|
Details
|
|
|
01-11-2017
|
0.50
|
Tried a different hair dryer but only on high heat
|
Details
|
|
|
01-10-2017
|
1.25
|
Construct and test post cure plastic oven.
|
Details
|
|
|
01-09-2017
|
1.00
|
Trim out finished centersection spar!
|
Details
|
|
|
01-07-2017
|
0.50
|
Slurry foam and wet out foam and spar caps with ep
|
Details
|
|
|
01-07-2017
|
4.50
|
Layup 4 layers UNI and final peel-ply on Forward F
|
Details
|
|
|
01-07-2017
|
1.50
|
Final sanding of centersection spar, masking & lin
|
Details
|
|
|
01-04-2017
|
1.00
|
Mask off spar caps and feather foam and wood trans
|
Details
|
|
|
01-04-2017
|
1.25
|
Cut UNI and peel ply for final centersection spar
|
Details
|
|
|
01-01-2017
|
2.00
|
Finish cleanup of spar caps
|
|
|
|
01-01-2017
|
0.25
|
Add alignment lines for final UNI layup on centers
|
Details
|
|
|
12-27-2016
|
1.50
|
Plane down excess roving on spar caps
|
Details
|
|
|
12-25-2016
|
0.75
|
Remove peel-ply from spar cap layup and continue c
|
Details
|
|
|
12-24-2016
|
1.00
|
Begin cleanup after second centersection spar cap
|
Details
|
|
|
12-23-2016
|
9.00
|
Finish second centersection spar cap layup.
|
Details
|
|
|
12-23-2016
|
2.00
|
Epoxy up to temperature, begin centersection spar
|
Details
|
|
|
12-22-2016
|
1.00
|
Pre-measure epoxy for second spar cap layup.
|
Details
|
|
|
12-21-2016
|
1.00
|
Remove duct tape and start cleanup of spar cap.
|
Details
|
|
|
12-17-2016
|
11.00
|
Layup first Centersection spar - and, the aftermat
|
Details
|
|
|
12-17-2016
|
2.00
|
Finish prep work for centersection spar layup
|
Details
|
|
|
12-11-2016
|
2.00
|
Sand Centersection Spar "Troughs"
|
Details
|
|
|
11-20-2016
|
0.50
|
Begin checking airfoil templates for accuracy. Sl
|
Details
|
|
|
11-19-2016
|
1.50
|
Begin adding roving only to find out that my rovin
|
Details
|
|
|
11-13-2016
|
1.50
|
Final smoothing of foam to plywood transitions of
|
Details
|
|
|
11-13-2016
|
0.50
|
A little more cleanup needed but almost ready for
|
Details
|
|
|
11-11-2016
|
2.50
|
....sand, sand, sand, sand, sand...DONE!!
|
Details
|
|
|
11-10-2016
|
2.00
|
Sand, sand, sand, sand, sand.....
|
Details
|
|
|
11-10-2016
|
0.25
|
Attached metal guards to protect fibreglass edges
|
Details
|
|
|
11-09-2016
|
1.25
|
Continue sanding additional foam on centersection
|
Details
|
|
|
11-08-2016
|
0.50
|
Weights off and beginning to sand foam to shape.
|
Details
|
|
|
11-07-2016
|
0.50
|
Sand edges of centersection spar to final shape.
|
Details
|
|
|
11-07-2016
|
1.00
|
Epoxy additional foam to forward center area of ce
|
Details
|
|
|
11-06-2016
|
1.25
|
Excess fiberglass removed and spar pried out of ji
|
Details
|
|
|
11-06-2016
|
0.50
|
All weights and clamps off and peel-ply removed
|
Details
|
|
|
11-04-2016
|
3.50
|
Lay in 6 layers UNI into centersection spar jig
|
Details
|
|
|
11-04-2016
|
1.50
|
Add in all internal spar components, clamp and wei
|
Details
|
|
|
11-02-2016
|
0.01
|
Ready for Fiberglass!!
|
Details
|
|
|
11-02-2016
|
1.00
|
Line Centersection Spar Jig with Contact Paper
|
Details
|
|
|
11-02-2016
|
1.00
|
Edge Centersection Spar Jig with Packaging Tape
|
Details
|
|
|
10-31-2016
|
0.75
|
Mark Outline Position of all Centersection Interna
|
Details
|
|
|
10-31-2016
|
0.50
|
Final Fitting of Internal Centersection Spar Parts
|
Details
|
|
|
10-31-2016
|
0.40
|
Add Temporary Alignment Nails for DWA-5 Positionin
|
Details
|
|
|
10-20-2016
|
0.75
|
Final adjustment of DWA-5's
|
Details
|
|
|
10-19-2016
|
1.00
|
Begin to dry-fit all Centersection Spar internal p
|
Details
|
|
|
10-18-2016
|
1.50
|
Cut 18 pieces of UNI fiberglass for Centersection
|
Details
|
|
|
10-10-2016
|
0.25
|
Clean up/Finish DWA-5's
|
Details
|
|
|
10-08-2016
|
1.50
|
Trim DWA-5 Hardpoints and Epoxy into DWA-5's
|
Details
|
|
|
10-07-2016
|
2.00
|
Trim DWA-5's to shape
|
Details
|
|
|
10-06-2016
|
0.50
|
Test fit and set Final Alignment of DWA-4 & DWA-8
|
Details
|
|
|
10-05-2016
|
0.50
|
Sand and Clean Up DWA-4 & DWA-8
|
Details
|
|
|
10-04-2016
|
1.00
|
Wet Flox WA-1's into DWA-4 and DWA-8
|
Details
|
|
|
10-03-2016
|
1.50
|
Final shape all foam for main wing spar
|
Details
|
|
|
10-02-2016
|
2.25
|
Begin cutting foam for main wing spar
|
Details
|
|
|
09-30-2016
|
1.00
|
Finish main wing spar foam templates
|
Details
|
|
|
09-29-2016
|
1.25
|
Cut templates for main wing spar foam inserts.
|
Details
|
|
|
09-28-2016
|
1.50
|
Finish alignment lines on main spar jig.
|
Details
|
|
|
09-27-2016
|
2.50
|
Layout alignment lines on main spar jig
|
Details
|
|
|
09-26-2016
|
2.00
|
Lay up 1/4" fibreglass for WA-5 hardpoints
|
Details
|
|
|
11-14-2015
|
3.00
|
Final shape DWA 4 & 8
|
Details
|
|
|
10-30-2015
|
3.00
|
Cut plywood and bend to form DWA-4 & 8
|
Details
|
|
|
10-04-2014
|
14.00
|
Finish Main Spar Jig
|
|
|