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Builder:
  Paul Poulsen
Location:
  Holder, ACT - Australia
Aircraft:
  Air Camper
Total Build Hours:
  103
Web Site:
  http://www.mykitlog.com/Paul42/

Date:  01-15-2018
Number of Hours:  2.00
Short Description:  Making Rib Gusset plates

I have started making the gussets for the ribs per Scotts website. The thought of cutting 1000+ gussets was not a happy one. I used a 51mm hole saw and fixed five strips of 1/16 marine grade ply to a backing board and started drilling. Upside I get five disks per cut, which will need to be defurred and cut to size (half or quarter). Downside; I have to clear the cutter after the first two or three disks or the cutter stops.
60 down only 400+ to go :)




Marked out gusset ply screwed to backing board





Drilled gussets





Completed gusset blanks

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